SenseAi Embedded is an industrial-grade vibration and temperature monitoring sensor designed for harsh manufacturing environments. With its IP67-rated aluminum alloy enclosure and M12 waterproof connector, it provides advanced machine health insights including anomaly detection, health scores, vibration trends, crest factor, peak vibration, RMS, and more—alongside complete production monitoring capabilities.

SenseAi Embedded features an IP67-rated aluminum alloy enclosure for harsh industrial environments, M12 waterproof connections instead of USB-C, and includes advanced health monitoring metrics like temperature sensing, crest factor, kurtosis, FFT analysis, and velocity trends. It focuses on vibration and temperature monitoring without acoustic sensors, making it ideal for condition-based maintenance and predictive analytics in demanding applications like CNC spindles and critical rotating equipment.

SenseAi Embedded is optimized for critical rotating equipment and high-precision machines: CNC spindles, precision machining centers, industrial pumps, motors, compressors, gearboxes, bearings, and any equipment where vibration and temperature analysis are essential for preventing failures and maximizing uptime.

SenseAi Embedded requires a 12-24VDC power supply via its M12 waterproof connector. The M12 power supply can be purchased directly from our online store and ensures reliable operation in industrial environments.

SenseAi Embedded delivers comprehensive machine health metrics including: anomaly detection, health scores, trending analysis, crest factor, peak vibration, RMS (Root Mean Square), kurtosis, FFT (Fast Fourier Transform) analysis, velocity trends, and mounting surface temperature monitoring. These insights enable predictive maintenance, early fault detection, and condition-based monitoring.

SenseAi Embedded includes a precision temperature sensor that measures the temperature of the mounting surface, providing critical thermal data about your equipment. Temperature changes can indicate bearing failures, lubrication issues, misalignment, or excessive friction—giving you early warning of potential problems.

Yes. SenseAi Embedded can generate instant alerts based on vibration thresholds, temperature anomalies, health score changes, or trend deviations. These alerts can automatically trigger work orders in your CMMS or maintenance management system, ensuring rapid response to potential equipment failures.

IP67 rating means SenseAi Embedded is fully protected against dust ingress and can withstand immersion in water up to 1 meter for 30 minutes. This makes it ideal for harsh environments with coolant spray, washdown procedures, high humidity, dust, and extreme conditions where standard sensors would fail.

Installation takes less than 5 minutes. SenseAi Embedded features two strong industrial magnets for secure mounting to any metal surface. Simply attach to your equipment, connect the M12 power supply, and the sensor automatically begins collecting vibration and temperature data. IoTFlows experts will help calibrate the sensor for your specific equipment and mounting location.

Yes. SenseAi Embedded includes all the production monitoring features of standard SenseAi: utilization monitoring, production tracking, downtime root cause analysis, OEE calculation, shift reporting, and operator performance analytics. You get both machine health insights and production visibility in one industrial-grade device.

SenseAi Embedded offers the same connectivity options as standard SenseAi: connect directly to your existing Wi-Fi network, or use our secure 4G/LTE router for a completely air-gapped setup with no connection to your facility network. The 4G/LTE option is perfect for isolated environments or facilities with strict network security policies.

SenseAi Embedded is ideal for precision manufacturing, aerospace, automotive, oil & gas, pharmaceutical production, food & beverage processing, chemical processing, and any industry with critical rotating equipment where unplanned downtime is extremely costly and equipment health monitoring is essential.

Yes. SenseAi Embedded features a modern tech stack with multiple integration options: REST API, MQTT API, webhooks, and ready-to-go integrations. Pull or push data—whether raw sensor data, processed health metrics, or production insights—to your ERP, MES, CMMS, or other systems. Check our documentation or contact support@iotflows.com for integration assistance.

SenseAi Embedded includes the IP67-rated aluminum alloy sensor with industrial vibration accelerometer and temperature sensor, two strong magnets for mounting, M12 waterproof cable, and a 1-year warranty. The M12 12-24VDC power supply is available separately in our online store. Choose Wi-Fi connectivity or add our 4G/LTE router for network isolation.

By preventing even a single unplanned failure on critical equipment, SenseAi Embedded typically pays for itself immediately. Manufacturers see measurable improvements through reduced downtime, extended equipment life, optimized maintenance schedules, and the ability to plan repairs during scheduled maintenance windows rather than emergency shutdowns.

All data is protected with SHA-256 encryption during transmission and storage. Every account includes optional two-factor authentication (2FA) for enhanced security and compliance. Plus, our 4G/LTE router option provides complete network isolation for maximum security in sensitive environments.

We provide comprehensive onboarding calls, sensor calibration assistance, vibration analysis training, technical support, and ongoing guidance to ensure you get maximum value from day one. Our team helps you configure the system for your specific equipment, set appropriate thresholds, and interpret health metrics. Contact support@iotflows.com anytime for help.